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Functional exploration of co-expression networks identifies a nexus for modulating protein and citric acid titres in Aspergillus niger submerged culture
Fungal Biology and Biotechnology volume 6, Article number: 18 (2019)
The Publisher Correction to this article has been published in Fungal Biology and Biotechnology 2019 6:26
Filamentous fungal cell factories are used to produce numerous proteins, enzymes, and organic acids. Protein secretion and filamentous growth are tightly coupled at the hyphal tip. Additionally, both these processes require ATP and amino acid precursors derived from the citric acid cycle. Despite this interconnection of organic acid production and protein secretion/filamentous growth, few studies in fungi have identified genes which may concomitantly impact all three processes.
We applied a novel screen of a global co-expression network in the cell factory Aspergillus niger to identify candidate genes which may concomitantly impact macromorphology, and protein/organic acid fermentation. This identified genes predicted to encode the Golgi localized ArfA GTPase activating protein (GAP, AgeB), and ArfA guanine nucleotide exchange factors (GEFs SecG and GeaB) to be co-expressed with citric acid cycle genes. Consequently, we used CRISPR-based genome editing to place the titratable Tet-on expression system upstream of ageB, secG, and geaB in A. niger. Functional analysis revealed that ageB and geaB are essential whereas secG was dispensable for early filamentous growth. Next, gene expression was titrated during submerged cultivations under conditions for either protein or organic acid production. ArfA regulators played varied and culture-dependent roles on pellet formation. Notably, ageB or geaB expression levels had major impacts on protein secretion, whereas secG was dispensable. In contrast, reduced expression of each predicted ArfA regulator resulted in an absence of citric acid in growth media. Finally, titrated expression of either GEFs resulted in an increase in oxaloacetic acid concentrations in supernatants.
Our data suggest that the Golgi may play an underappreciated role in modulating organic acid titres during industrial applications, and that this is SecG, GeaB and AgeB dependent in A. niger. These data may lead to novel avenues for strain optimization in filamentous fungi for improved protein and organic acid titres.
Filamentous fungi are used in diverse biotechnological applications for the production of organic acids, secondary metabolites, enzymes, and proteins [1,2,3]. Currently, the majority of industrial strains with optimized performance have been generated by mutagenesis screens, resulting in elevated product titres, the utilization of a greater variety of cheap nutrient sources, development of optimized morphologies for improved rheological performance in submerged fermentation, or enhanced resistance to toxic metabolic intermediates, amongst many other desired phenotypes [2, 4]. However, a significant limitation to mutagenesis approaches is that the molecular basis of strain optimisation is extremely difficult to reverse engineer , and thus favourable attributes of production strains cannot be easily applied to different isolates or fungal species .
Advances in fungal genomic, transcriptomic, and metabolomic datasets have enabled a drastic improvement in the predictive capabilities of fungal biotechnologists, both at the level of individual gene or protein components, but also at the level of integrated systems [6,7,8,9]. Recently, we have demonstrated that co-expression networks in the organic acid, secondary metabolite, and protein production factory A. niger can be used for novel biotechnological leads . Specifically, we conducted a meta-analysis of over 283 publicly available micro-array datasets, covering 155 different cultivation conditions of A. niger, after which co-expression networks were generated at an individual gene level . These co-expression networks can be used to generate novel hypotheses regarding gene function, based on the so called ‘guilt by association’ hypothesis, whereby genes with robust co-expression profiles over sufficiently diverse conditions can be hypothesised to be involved in similar, or the same, biological processes or pathways [11, 12]. Using this approach in our previous study, two so far unknown globally acting transcription factors MjkA and MjkB were identified, which likely control numerous natural product biosynthetic gene clusters in A. niger .
In the current study, we hypothesised that further exploration of A. niger co-expression networks could also be used to identify gene(s) which are highly conserved amongst filamentous fungi that can be used to concomitantly modulate secretion and/or production of the two other classes of industrially relevant products, specifically secreted proteins and organic acids. Indeed, recent fungal metabolomic experiments have predicted that organic acid, protein, and natural product synthesis share numerous fundamental metabolic pathways, biological processes, and sub-cellular components which could be re-engineered during strain optimisation efforts . For example, the tricarboxylic acid (TCA) cycle involves the formation of citric acid from oxaloacetate, acetyl-CoA, and water by a citrate synthase, which ultimately generates chemical energy in the form of adenosine triphosphate (ATP) following oxidative phosphorylation. Obviously, the TCA cycle is a prerequisite for industrial fermentation of organic acids, including citric acid. Additionally, protein secretion via vesicle trafficking along microtubules and actin cables to the hyphal apex is high in ATP demand [14,15,16,17]. Moreover, TCA cycle intermediates are used as precursors for amino acid biosynthesis. Possible molecular links between these processes have not been explored from a biotechnological perspective. Consequently, studies which identify candidate targets for optimisation of multiple product classes are currently lacking for fungal cell factories.
We thus applied a novel in silico approach in which we interrogated the genome-wide co-expression network for A. niger  for genes encoding proteins which act either in the TCA cycle or at the Golgi. This latter organelle was chosen due to the well documented role of the Golgi in controlling protein secretion and polar growth in filamentous fungi, which may thus also offer avenues for optimizing fungal macromorphology for more efficient fermentation . This in silico interrogation of the genome-wide co-expression resource indeed identified that both cellular functions are transcriptionally coupled with the open reading frames An07g02190, An07g02190 and An11g02650 (Fig. 1). These are orthologs of Saccharomyces cerevisiae genes SEC7 (An07g02190), GEA2 (An18g02490), and AGE2 (An11g02650), respectively, that encode regulators of the small ADP ribosylation (Arf) GTPases Arf1/2.
Arf GTPases are central to the function of the Golgi, where they regulate a diverse range of processes that have been well described in S. cerevisiae (Arf1/2) and A. niger (ArfA), including vesicle formation and trafficking, cytoskeletal rearrangements, cell polarity, and morphology [18,19,20,21]. Arf1/2 play a critical role in the formation of vesicle coats at distinct steps in intracellular vesicle trafficking in the Golgi, specifically formation of COPI vesicles and clathrin coated vesicles at cis and trans Golgi cisternae in S. cerevisiae [18, 20]. We have previously demonstrated that A. niger arfA complements the ARF1/2 lethal phenotype in S. cerevisiae, hence it is a functional equivalent of Arf1/2 . We have furthermore shown that ArfA is important for proper actin ring localisation at hyphal tips of A. niger and thus impacts hyphal growth rate, hyphal tip morphology and protein secretion . ArfA cycles between an active GTP-bound and inactive GDP-bound states due to regulation by guanine nucleotide exchange factors (GEFs, Sec7, Gea2) and GTPase activating proteins (GAPs, Age2) [21,22,23]. Based on our co-expression analysis, we speculated that these ArfA regulators may functionally couple protein and citric acid titres during fermentation, and named ORFs An07g02190, An18g02490 and An11g02650 secG, geaB, and ageB, respectively.
In order to functionally assess if these putative ArfA regulator proteins could indeed be used to modulate protein and acid titres, we used genome editing in A. niger  to place the Tet-on inducible promoter system  upstream of ageB, secG or geaB. Phenotypic screening of conditional expression mutants on solid media demonstrated that ageB and geaB are dispensable for germination but essential for hyphal branching and thus colony growth. In contrast, secG mutants produced hyphae with length and branch rates which were broadly comparable to the progenitor strain. Consistent with the role of all predicted ArfA GAP and GEFs in vesicle trafficking, lowered expression of each gene resulted in sensitivity to abiotic perturbation which generate unfolded protein stress. Next, we modulated gene expression during shake flask cultures, and quantified morphology and protein/organic acid concentrations, which demonstrated that titres of both classes of metabolites could be modified by ageB, secG and geaB expression levels. These data suggest that genes encoding these predicted ArfA regulatory proteins can indeed be used to modulate A. niger morphology and total protein or acid titres during submerged growth.
Multi-gene co-expression network analysis suggests the TCA cycle and protein secretion are transcriptionally coupled with ageB, secG, and geaB
We reasoned that A. niger gene co-expression networks, which we made publicly available at the data repository FungiDB [6, 10], could be mined for genes which are transcriptionally coupled with protein secretion and citric acid production. Accordingly, we retrieved candidates which are co-expressed with genes involved in the TCA cycle (citrate synthase citA, fumarate reductase fumR, and isocitrate dehydrogenase idh2), and vesicle trafficking at the Golgi (alpha/beta subunits of the coat protein complex (COPI) copA/sec26, and COPII subunit sec13). The COPI and COPII complex mediate retrograde and anterograde vesicle trafficking between the Golgi and endoplasmic reticulum, respectively [26, 27]. Note that all six query genes were also selected due to evidence of function based on wet-lab experimentation conducted in either A. niger or A. nidulans . Interrogation of co-expression networks above the stringent 0.5 Spearman correlation coefficient threshold revealed that 259 genes were co-expressed with all six query genes. GO enrichment of this multi-gene sub-network suggested the TCA cycle and Golgi vesicle transport are transcriptionally coupled with various processes in A. niger, including oxoacid acid/carboxylic acid metabolism, microtubule cytoskeleton organization, hyphal growth, and responses to pH, amongst others (Additional file 1). A notable observation from the GO analysis was enrichment of genes for regulation of Arf protein signal transduction (p = 0.01) which included orthologues for S. cerevisiae Arf GEFs SEC7 (An07g02190) and GEA2 (An18g02490, Additional file 1). Manual interrogation of the sub-network also revealed a gene predicted to encode the orthologue for S. cerevisiae Arf GTPase activating protein Age2 (An11g02650) co-expressed with all 6 query genes (according to A. niger nomenclature, we name these genes secG, geaB and ageB in A. niger, respectively). Based on the co-expression network, we hypothesised A. niger ageB, secG, and geaB genes may concomitantly impact protein secretion and organic acid synthesis in A. niger.
In order to provide further evidence to support this hypothesis, we conducted a second analysis of co-expression resources, where we interrogated individual ageB, secG, and geaB co-expression networks (Fig. 1 and Table 1). As expected, these sub-networks were highly enriched for GO processes associated with vesicle trafficking at the Golgi including, but not limited to Golgi associated vesicle membrane (GO:0030660, p < 0.01) and Golgi vesicle budding (GO:0048194, p < 0.01, Fig. 1, Additional file 2). Additionally, GO enrichment analysis for ageB, secG, and geaB networks revealed robust co-expression of numerous genes associated with the tricarboxylic acid cycle (GO:0006099, p < 0.01, Fig. 1, Additional file 2). In S. cerevisiae, Arfs play crucial roles in vesicle trafficking, cytoskeletal organisation, mitochondrial homeostasis, mitotic growth, amongst other fundamental processes, indicating the function of these regulators is indeed diverse [22, 29]. There have also been observations that respiration may be impacted by Arf GTPases . Based on analysis of co-expression data, we therefore hypothesised that modulation of A. niger ageB, secG, and geaB expression may impact titres of secreted protein and, additionally, titres of secreted citric acid.
Expression of A. niger ageB, secG, and geaB impact filamentous growth on solid media
Prior to conducting gene functional experiments, we conducted in silico analyses of predicted amino acid sequences to provide evidence that genes An11g02650 (ageB), An07g02190 (secG), or An18g02490 (geaB) do indeed encode ArfA GAP or GEFs. Sequences from key domains of S. cerevisiae orthologues  were thus aligned with each respective A. niger protein. The yeast Age1 protein contains an Arf GTPase activating domain of 114 amino acids which demonstrated 51.8% sequence conservation with a domain encoded by An11g02650 (Additional file 3). Similarly, the yeast Sec7 protein contains an ~ 200 amino acid domain which mediates ARF GEF activity , which was 55.5% conserved with the predicted An07g02190 protein. Additionally, yeast Gea2 also contains a ~ 200 amino acid Sec7 domain, which was 38.8% conserved with the putative A. niger GeaB protein encoded by gene An18g02490 (Additional file 3). Conservation of key protein domains with yeast orthologues is consistent with the function of An11g02650 as an ArfA GAP, and An07g02190/An18g02490 as ArfA GEFs.
In order to probe the role of these genes in protein and citric acid fermentation, we generated conditional expression isolates in which a Tet-on cassette was placed immediately upstream of the gene of interest [25, 33]. This cassette is titratable by addition of the stable tetracycline derivative doxycycline (Dox) to growth media, has undetectable levels of basal expression in the absence of induction, and addition of 20 µg/ml Dox enables expression above that of the A. niger glucoamylase gene commonly used for over-expression studies [10, 25, 33]. Thus, the titratable expression of the Tet-on cassette enabled the analysis of null, intermediate, and over-expression phenotypes in a single strain. A. niger isolates were generated by a recently developed genome editing protocol, with guide RNA expression driven by the 5S rRNA gene as promoter . PCR verified isolates were recovered for ageB (strains TC5.5/TC5.6), secG (strains TC4.4/TC4.5), and geaB (strain TC6.1). Note that while numerous transformants were recovered for secG conditional expression strains, over 5 transformations only generated two and one clone for ageB and geaB, respectively, which presumably was due to the poor growth of primary transformants in these isolates (see below). In this study, strains TC4.4/TC4.5 and TC5.5/TC5.6 were assayed in parallel for all experiments. However, these isogenic strains performed highly comparably and did not display any significant differences in any of the assays, and consequently for clarity we only report data for isolates TC4.4 and TC5.5 unless otherwise stated.
We firstly quantified the impact of ageB, secG, or geaB expression levels on A. niger spore germination and hyphal development. Spores were inoculated on solid MM, grown for 18 h at 30 °C, and length and branch frequency quantified using ImageJ2/Fiji (, Fig. 2). When Dox was omitted from growth media, secG in isolate TC4.4 resulted in a minor, yet statistically significant reduction in hyphal length when compared to the progenitor isolate MA70.15. Hyphal branch rates however were not impacted in this mutant. Under all other Dox concentrations, hyphal length and branching in the secG mutant was comparable to the control (Fig. 2). These data suggest that secG has only a minor impact on early hyphal development in A. niger. In contrast, gene expression using 0 and 0.2 µg/ml Dox resulted in highly defective germling development in both the ageB (TC5.5) and the geaB (TC6.1) mutants. Under these conditions, these isolates produced short germlings in which branching was rarely observed (Fig. 2). Titration of ageB gene expression in isolate TC5.5 using 2 or 20 µg/ml Dox resulted in both length and branch rates which were comparable to that of the progenitor strain (Fig. 2). Isolate TC6.1 required expression of 20 µg/ml Dox to have comparable length/branching as the progenitor control. These data suggest ageB and geaB are dispensable for polarity establishment and thus germination, yet are important for polarity maintenance and branching of young hyphae.
A. niger ageB, secG, or geaB expression is required for colony formation, sporulation, and resistance to oxidative and elevated temperature stress
Phenotypic screens were conducted on solid agar supplemented with 0, 0.2, 2 and 20 µg/ml Dox in order to model null, low, intermediate, and over-expression respectively. Expression using 0 and 0.2 µg/ml Dox revealed severe defects in growth for all isolates, with secG conditional expression strain TC4.4 revealing compact, aconidial colonies (Fig. 3). Under 0 µg/ml Dox, ageB and geaB conditional expression mutants TC5.5 and TC6.1 grew at a level that was only detectable by microscopic inspection (Fig. 3 and data not shown), confirming the product of these genes are essential for colony growth. Defects in growth were titratable using this assay, as all strains resembled that of the progenitor isolate when media was supplemented with 20 µg/ml doxycycline, providing strong evidence that growth defects were due to mis-expression of the predicted GEF or GAP (Fig. 3). The observed morphological defects when media was supplemented with 0 or 0.2 µg/ml Dox occurred independently of glucose concentration (0.1%, 10%) or carbon source (1% fructose, data not shown).
In order to provide evidence that the growth defects in conditional expression isolates were due to defects in the A. niger secretory pathway, we supplemented media with sub-lethal concentrations of hydrogen peroxide, or incubated plates at elevated temperature (42 °C), known to provoke protein folding stress at the ER and Golgi [35, 36]. All isolates were sensitive to sub-lethal oxidative stress as well as elevated temperature (Fig. 3). These data support the role of the predicted ArfA GEF and GAP proteins in regulating the secretory pathway in A. niger.
Previously, we have demonstrated loss-of-function of arfA results in sensitivity to growth of 1% starch, which is likely due to an inability to secrete the extracellular glucoamylase GlaA . We did not observe such a defect in the loss-of-function strains in the current study (data not shown). Moreover, arfA loss-of-function strains were previously shown to be sensitive to chitin-based cell wall perturbation due to defects in supply of cell wall building enzymes to the hyphal apex. In contrast, sensitivity to calcofluor white based chitin stress was also not observed in strains generated in this study (data not shown). These data suggest that defects in secretion may not be as severe when modulating expression of the predicted ArfA GEFs or GAP when compared to that of ArfA .
Expression of ageB and geaB, but not secG, have major impacts on A. niger macromorphology and extracellular protein titres during submerged growth
In order to assess the role of secG, ageB, and geaB expression on submerged growth and extracellular protein titres, conditional expression mutants and progenitor control were cultured in liquid media conventionally used to achieve high protein production (MM, 5% glucose, 30 °C, pH 5.6). Cultivation media were supplemented with 0, 0.2, 2 and 20 µg/ml Dox, with the exception of strains TC5.5 (ageB) and TC6.1 (geaB), for which 0 µg/ml Dox concentrations were omitted due these genes being essential (Fig. 3). Representative images of pellet morphology at the end of shake flask cultivations are shown in Fig. 4a and a summary of growth phenotypes given in Table 2. Additionally, pellet Euclidian parameters (maximum diameter, area, solidity, and aspect ratio, see methods) were quantified using the automated Morphology of Pelleted and Dispersed growth (MPD) image analysis pipeline  and used to determine the dimensionless morphology number (MN ), which generates a value between 0 (a theoretical one-dimensional line) and 1 (a perfect round sphere, Fig. 4b).
Under all Dox concentrations, the progenitor control produced approximately spherical pellets several millimetres in diameter, with quantitative image analysis confirming that > 96% of fungal growth consisted of pellets (Fig. 4a). Mutants TC5.5 and TC6.1 displayed irregularly shaped aggregates and elevated dispersed mycelia under 0.2 µg/ml Dox (Fig. 4a, b) suggesting geaB or ageB expression is important for pellet formation during protein fermentation respectively. Addition of 2 µg/ml Dox to strains TC5.5 or TC6.1 in this growth media resulted in near wild-type pelleted macromorphology. In contrast, secG mutants were able to produce pellets under 0 µg/ml Dox, although these were slightly smaller in diameter when compared to MA70.15 (Fig. 4). Interestingly, expression of either secG, ageB, or geaB using 20 µg/ml Dox under protein production conditions resulted in two distinct sizes of pellets, which were either significantly larger or smaller that the progenitor control, leading to modified MN under these conditions (Fig. 4).
Next, we measured total extracellular protein in culture supernatants using a Bradford assay (Fig. 5). These data suggest A. niger secG expression was dispensable for protein secretion, as media supplemented with 0.2, 2 and 20 µg/ml Dox displayed comparable extracellular total protein to that of the progenitor control (Fig. 6a). It should be noted that a small, but statistically significant, elevation in total protein titres was observed for secG mutants TC4.4/TC4.5 under 0 µg/ml Dox when compared to the progenitor (Fig. 5 and data not shown). Culture supernatants from mutants TC5.5 and TC6.1 were drastically reduced in extracellular protein when grown under 0.2 µg/ml Dox, but displayed comparable levels to the control with 2 µg/ml Dox (Fig. 5). These data are consistent with the severe morphological defects in these isolates under 0.2 µg/ml Dox when grown in MM (Fig. 4). It should be noted that expression using 20 µg/ml Dox in isolate TC5.5 resulted in a statistically significant reduction in extracellular protein relative to the control (Fig. 5), indicating that elevated expression of ageB also perturbs protein secretion. Taken together, we conclude that GeaB and AgeB are important for the development of macromorphological structures and protein secretion during shake flask culture, whereas SecG is largely dispensable.
ageB, secG, and geaB expression impacts organic acid titres in culture media during A. niger submerged growth
Next, we assessed colony macromorphology and product titres under conditions routinely used to achieve high organic acid production (CitACM, 10% sucrose, 34 °C, pH 2.5). We observed a slight elevation in hyphal fragments in CitACM (Fig. 6a) when compared to protein media (Fig. 4a), and more extensive hyphal growth at the pellet periphery, which is consistent with previous data . Additionally, all conditional expression mutants tended to display higher levels of filamentous growth during citric acid fermentation when compared to the control, which was especially pronounced at lower Dox concentrations (Fig. 6).
With regards to individual gene function, secG mutants were almost completely unable to form any pellets in citric acid media without Dox, with ~ 99% of fungal morphologies from mutants TC4.4 qualified as dispersed mycelia and hyphal fragments (Fig. 6). Addition of 0.2 and 2 µg/ml Dox to secG mutant culture resulted in the formation of pellets, although more hyphal fragments were still observed when compared to the progenitor control (Fig. 6). These data demonstrate that expression of secG is critical for pellet formation during citric acid fermentation (Table 2).
In contrast, expression of both geaB and ageB using 0.2 µg/ml Dox resulted in a comparable pellet morphology in mutants TC5.5 and TC6.1 when compared to the progenitor control, although elevated dispersed morphology was also observed (Fig. 6a). Increased expression of either gene using 2 or 20 µg/ml resulted in higher percentage of pellet formation when compared to 0.2 µg/ml Dox (Fig. 6), so that growth was broadly comparable to the progenitor control.
Next, we interrogated citric acid and oxaloacetic acid titres in supernatants during submerged cultivation by HPLC. Citric acid was absent in the TC4.4 secG mutant culture under 0 and 0.2 µg/ml Dox (Fig. 7a). Moreover, we observed reduced citric acid concentrations in secG mutants relative to the progenitor control using 20 µg/ml Dox, which is consistent with the hypothesis that expression of secG is tightly linked with A. niger citric acid titres. Additionally, we found a clear increase in oxaloacetic acid in supernatants of secG mutants under 0 and 0.2 µg/ml Dox relative to control (Fig. 7b).
Similarly, we did not detect citric acid in cultures of the geaB mutant under 0.2 and 2 µg/ml Dox (Fig. 7a). However, levels comparable to the progenitor were observed under 20 µg/ml Dox (Fig. 7a). Combined with the organic acid profile of the secG mutant, these data suggest that expression of both secG and geaB, and thus ArfA GEFs in general, impacts citric acid titres during submerged growth. Interestingly the geaB mutant resulted in lowered oxaloacetate (0.2 µg/ml Dox), elevated oxaloacetate (2 µg/ml Dox) and wild-type levels of oxaloacetate (20 µg/ml Dox, Fig. 7b), providing further evidence that both ArfA GEFs play an important role during fermentation of this metabolite.
Citric acid was not detected in supernatants of the ageB mutant under conditions 0.2 µg/ml Dox, but was present at concentrations comparable to the progenitor control under 2 and 20 µg/ml Dox, supporting the notion that this predicted ArfA GAP impacts organic acid titres. It should be noted that oxaloacetate concentrations were comparable to the control under all conditions tested for ageB mutants (Fig. 7b), implying that the importance of the predicted ArfA GEFs SecG and GeaB for high citric acid titres is more pronounced than the importance of the predicted ArfA GAP AgeB.
Given the crucial role of mitochondria in citric acid production, we reasoned reduced titres of this organic acid in growth media (Fig. 7a) may be due to aberrant localisation of these organelles in conditional expression mutants. However, staining of germlings using MitoTracker (Thermo-Fisher) revealed comparable mitochondrial localisation in mutants TC4.4, TC5.5, and TC6.1 relative to the MA70.15 control (Additional file 4).
Protein and citric acid titres are correlated in ageB, secG, and geaB conditional expression mutants
Given that each mutant displayed various concentrations of organic acid and total protein in media supernatants, we reasoned that extracellular titres of these molecules might be correlated in A. niger. Consequently, we plotted average extracellular protein against average citric acid or oxaloacetate titres for each strain/Dox concentration (Fig. 8). Notably, a curve correlation was obtained for total protein and citric acid titres for the strains tested in this study (Fig. 8a). Additionally, there was a weak, linear positive correlation between protein and oxaloacetate abundance (Fig. 8b). Taken together, data presented in this study suggest that A. niger SecG, GeaB, and AgeB associated processes are crucial for product titres and macromorphologies of A. niger.
Filamentous fungi have been used for over a century for the production of useful molecules, including organic acids, enzymes, and secondary metabolites [1, 4]. Improving product titres is a major aim of fungal biotechnologists, which will ultimately enable the efficient contribution of these cell factories towards the global bioeconomy .
We have recently demonstrated that co-expression networks are a powerful resource for assigning gene function in A. niger . In this previous work, co-expression sub-networks were used to identify two novel transcriptional regulators of secondary metabolite biosynthesis (MjkA, MjkB), and functional analysis of these genes using the Tet-on system enabled awakening of the natural product biosynthesis reservoir of A. niger . In the current study, we used this genome-wide co-expression resource to identify genes which impact primary metabolism and growth, specifically protein and organic acid titres. The TCA cycle/Golgi co-expression network generated in this study consisted of 259 candidates which were co-expressed with 6 target genes, including those encoding the predicted ArfA GEFs SecG/GeaB and GAP AgeB (Fig. 1). We have recently demonstrated that A. niger ArfA controls protein secretion, morphology, and the position of the actin ring at the hyphal apex . It should be noted that the arfA gene  was absent from the 259 gene network, which would be consistent with its main regulation at the protein level, i.e. GTP activation or GDP deactivation via ArfA GEFs and GAPs. We thus reasoned that titratable expression of GEF and GAP regulators might offer a unique opportunity to concomitantly modulate protein secretion, organic acid titres, and the macromorphology of A. niger. Indeed, there has been much recent interest in morphological control of fungal production isolates during submerged growth, as this has critical implications for product titres and may optimise fermentation due to improved rheological behaviour of A. niger during bioreactor cultivations [1, 39,40,41,42].
Growth assays on solid media demonstrated that geaB and ageB genes were essential. These data highlight the utility of CRISPR–Cas9 Tet-on promoter replacement approach [24, 25], as conventional deletion strategies would not enable functional analysis of these genes. In terms of gene function, growth on solid media have demonstrated that secG plays a minor role in germination and early hyphal growth but is required for colony development and conidiation. These data suggest that this gene likely controls hyphal growth at later stages than those assessed in the microscopic growth assay used in this study (MM, 30 °C, 18 h).
With regards to submerged growth, media composition was critical for strain performance and product titres (Figs. 4, 5, 6, 7), and we observed drastic differences in either pellet formation and/or productivity amongst strains, which was remarkable (Table 2). The fact that both ageB and geaB drastically impact macromorphology and extracellular protein in shake flask culture was consistent with the well-established role of the Golgi in delivery of vesicles to the hyphal apex . It was surprising that secG was dispensable for these processes, which might be explained by functional redundancy of this gene, with geaB likely encoding most ArfA GEF activity in A. niger. This hypothesis is consistent with the phenotypic observations of secG and geaB mutants during growth on solid media without Dox (Figs. 2, 3). From a biotechnological perspective, the increase in protein production following loss of secG expression (Fig. 5) may offer future avenues for maximizing titres in enzyme fermentation. However, it should be noted that the increase was small (Fig. 5) and requires validation under bioreactor cultivations prior to any firm conclusions about the validity of this approach.
The drastic reduction/absence of citric acid in the supernatant of mutant cultures under 0/0.2/20 µg/ml Dox (secG mutants), 0.2/2 µg/ml Dox (geaB mutant) or 0.2 µg/ml Dox (ageB mutants) strongly suggests that ArfA dependent processes are required for citric acid production and/or secretion. This work thus lays the groundwork for future studies aiming to understand the function and precise spatial and temporal recruitment of the predicted regulatory proteins to ArfA, as they have not been studied so far in A. niger. Still, their high sequence homology to the well-studied S. cerevisiae orthologs sec7, gea2, and age2 as well as the functional conservation of GTPase regulation via GAPs and GEFs in all eukaryotic kingdoms, make it reasonable to speculate that secG, geaB, and ageB encode ArfA regulators in A. niger.
What might be the mechanistic basis for reduced citric acid in culture supernatants following reduced ArfA GEF or GAP expression? As we measured secreted products in the supernatant only, the effect of secG, geaB, and ageB expression on protein and citric acid titres might occur on different levels. Our data are consistent with either (i) dysfunctional trafficking of organic acid transporter(s) to the plasma membrane; (ii) defective delivery of TCA biosynthetic enzymes to the mitochondria; (iii) inhibition of the location/function of the citric acid synthase CitA; (iv) altered citric acid-malate shuttle or (v) a combination of these factors. Interestingly, the citrate transporter in A. niger, CexA, has recently been discovered , and it is possible that transport of this protein to the plasma membrane is dependent on ArfA GEF/GAP function. Although we did not detect any differences in mitochondrial localisation in conditional expression mutants (Additional file 4), the ER-mitochondria encounter structure (ERMES), has recently been functionally analysed in A. fumigatus ). ERMES tethers the mitochondria and endoplasmic reticulum, and may be required for transport of enzymes to the mitochondria. Indeed, the small GTPase Sar1 regulates ER-mitochondrial contact site size in S. cerevisiae . It is interesting to speculate that ERMES function, and transport of TCA cycle enzymes to the mitochondria, might be SecG, GeaB, AgeB (and thus ArfA) dependent in A. niger, although testing this hypothesis is outside the scope of this study.
It is also interesting that secG and geaB mutants displayed an increased titres of the citric acid precursor oxaloacetate at various Dox concentrations (Fig. 7). It is possible therefore that transporters for this molecule are also dependent on SecG/GeaB, and ultimately ArfA activation. Another possible hypothesis is that ArfA GEFs may indirectly affect localisation and/or function of the CitA enzyme. Based on HPLC data, it seems that SecG plays a predominant role in the elevated oxaloacetate concentrations, as this was observed in both 0 and 0.2 µg/ml Dox, as opposed to a single condition for geaB (2 µg/ml Dox).
With regards to the connection of macromorphological development and citric acid fermentation, our data on the phenotypes associated with secG loss-of-function are consistent with previous studies, which concluded that pellet formation is necessary for citric acid fermentation [1, 46]. However, our data suggest that two refinements of this notion are necessary: firstly, while pellets are required for citric acid production and/or secretion, other organic acids (e.g. oxaloacetate) can be detected in cultures consisting of dispersed mycelia (e.g. Figs. 6, 7, see secG mutant, 0 µg/ml Dox). Secondly, pellet formation and citric acid titres can be decoupled, as pelleted morphologies in secG (0.2 µg/ml Dox), geaB (0.2, 2 µg/ml Dox) and ageB (0.2 µg/ml Dox) mutants have reduced citric acid in growth media. We suspect that crucial genes for morphological development, vesicle trafficking, mitochondrial function, and membrane transport are differentially expressed under these conditions (Table 1), which is something we will test with future transcriptomic, metabolomic and gene functional analyses in our laboratories.
Finally, putative correlations between protein/citric acid titres and protein/oxaloacetic acid titres (Fig. 8) support the hypothesis that these processes are indeed coupled in A. niger. These data are consistent with 13C metabolic flux analyses of glucoamylase hyper-secretion and wild-type strains, which demonstrated elevated protein secretion is associated with increased carbon flux to the oxidative pentose phosphate pathway and reduced flux through the TCA cycle . In general, an inverse correlation between citric acid/protein production and cell growth has been reported for A. niger [48, 49]. In agreement, a high specific protein production rate is also achieved at relatively low growth rates in the protein cell factory Trichoderma reesei . Therefore, our data are in agreement with these reports and suggest that the efficient development of filamentous fungi as microbial cell factories requires integrative genetic engineering approaches which couple different growth-related and product related processes.
This study has demonstrated that harnessing the genome-wide gene co-expression network for A. niger is a powerful approach to uncover surprising links between so far independently considered processes in this cell factory. We demonstrate that expression of the predicted ArfA GEF and GAP encoding genes are prerequisites for fermentation of citric acid. Additionally, geaB and ageB expression underpins growth and product titres during protein fermentation. Our data suggest that concentrations of extracellular protein and organic acids are interconnected in A. niger, and that secG, geaB and ageB encoded products are likely an important nexus connecting A. niger primary metabolism. We suggest that future fungal strain engineering efforts should assess productivity from both protein and organic acid perspectives. Future experiments in our laboratories will reverse engineer the mechanistic basis of defective organic acid/protein fermentation/filamentous growth amongst the secG, geaB, and ageB mutants to gain fundamental insights into how these processes are integrated in A. niger on the molecular level.
Fungal strains used in this study are given in Table 3. MA70.15 was used as progenitor isolate as this strain is deficient in the non-homologous end joining pathway, thus reducing ectopic integration events during transformation . All bacterial plasmids were propagated in Escherichia coli DH5α using 100 µg/ml ampicillin as selection.
Strains of A. niger were grown at 30 °C in minimal medium (MM)  or complete medium (CM), consisting of MM supplemented with 1% yeast extract and 0.5% casamino acids . For citric acid production, CitACM liquid media consisted of 3 g/l (NH4)2SO4, 3 g/l NaNO3, 0.5 g/l yeast extract, and 100 g/l sucrose, with the pH adjusted to 2.5 using 100% HCl. All agar plates and liquid cultures were supplemented with 4 mM uridine.
The A. niger co-expression networks were analysed using FungiDB . From 283 microarray experiments, co-expression networks for genes passing Spearman correlation coefficients above 0.5 were retrieved for query genes citA (An09g06680), idh2 (An08g05580), fumR (An12g07850), copA (An16g02460), sec13 (An04g00360) and sec26 (An08g03270). Next, genes common to all 6 sub-networks were identified, giving 259 candidates. GO-enriched biological processes in this list were identified relative to the A. niger genome using default parameters in FungiDB, and those with Benjamini–Hochberg FDR corrected p-values above 0.05 were reported [6, 10]. Subsequently, sub-networks for genes encoding SecG (An07g02190), GeaB (An18g02490) and AgeB (An11g02650) were retrieved and enriched GO-terms amongst these subnetworks identified as described above.
Alignment of putative GEF and GAP protein sequences
GEF and GAP domains from the model yeast S. cerevisiae were retrieved from the Saccharomyces genome database , whereas A. niger ORF sequences were downloaded from the Ensembl database . Pairwise alignments were performed with JalView Version 2  using default parameters.
All molecular techniques were performed according to standard procedures described previously . A. niger transformation and genomic DNA extraction were performed as described elsewhere , with 5–10 µg/ml doxycycline (Dox) added to primary transformation plates and sub-culture media. Primers used in this study are given in Additional file 5.
CRISPR-mediated genome editing was conducted as described previously . All plasmid sequences will be made available on reasonable request. Briefly, in order to design sgRNA with minimal chances of off-target cleavage, the 5′ UTR region of the secG, geaB and ageB genes were screened using the SsRNAcas9 Software against A. niger genome (Ensemble) to generate a 20 bp targeting locus [8, 55]. sgRNA oligos homologous to this target site were cloned into plasmid psgRNA6.0  using BbsI. Generation of linear sgRNA constructs for A. niger transformation were generated by amplification using sequence verified secG, geaB, or ageB sg plasmids as template and primers M13F and M13R as previously described .
For donor DNA fragments necessary to insert the Tet-on cassette at the promoter regions, the Tet-on system  fused at the 3′ region of a hygromycin resistance cassette were amplified by PCR using primers containing 40 bp flanking regions to the promoter locus of either secG, ageB or geaB genes (primers are given in Additional file 5).
2 µg of the Cas9 encoding plasmid Cas9-Hyg (Zheng et al., in preparation) was co-transformed with 2 µg purified sgRNA and donor constructs into A. niger MA70.15 protoplasts as previously described . Following selection (200 μg/ml hygromycin and 10 μg/ml Dox) and duplicate purification (200 μg/ml hygromycin and 5–10 μg/ml Dox) on MM supplemented, genomic DNA was extracted from putative transformants. Insertion of the donor cassette at the respective promoter region was confirmed by diagnostic PCR using verification primers (Additional files 5, 6). PCR confirmed A. niger transformants were stored in 25% v/v glycerol at − 80 °C. Isolates generated in this study were confirmed for single integration of the Tet-on cassette at the target locus using Southern blot analyses (Additional file 6).
Growth quantification on solid media
Hyphal growth was measured on MM agar slices that were sufficiently thin (approx. 1 mm) for light microscopic analysis as described previously . Briefly, 10 µl of 1 × 104 spores/ml of mutant or control isolates were spotted in duplicate onto the agar slice, air dried, and incubated at 30 °C for 18 h after which images of fungal growth were captured using a Zeiss Axio Cam Mrc5 light microscope. All fungal morphologies were quantified for length and branch rate (length µm/number of branches) using ImageJ. Growth assays were repeated three times, with a minimum of 30 hyphae quantified per Dox concentration/strain.
Phenotypic screens on solid media
Phenotypic screens were performed as described previously . A. niger conidia were harvested from 5-day cultivated CM agar plates. For conditional expression mutants, agar was supplemented with 100 μg/ml hygromycin and 20 μg/ml Dox. Spores were harvested in sterile water, filtered through Miracloth, and washed twice by centrifugation in 30 ml sterile water. Defined spore titres of A. niger isolates were spotted in 10 µl volumes of ACM and MM agar plates, which were incubated for 7 days at 30 °C or 42 °C. Plates were inspected every 12 h and representative images were captured at indicated time points. Where specified, plates were supplemented with 1 mM H2O2. Phenotypic screens were conducted in technical triplicate.
Protein production during submerged growth
Protein production in shake flasks was performed as previously described  with minor modifications. 1 × 106 conidia/ml were inoculated in 20 ml MM supplemented with 5% glucose and different concentrations of Dox in 100 ml Erlenmeyer flasks, and cultivated at 30 °C and 220 rpm on a horizontal shaker for 72 h. 1 ml of filtered supernatant was flash frozen in liquid nitrogen for total protein quantification using a Bradford assay. Secreted protein was normalised to fungal dry weight. Duplicate replicates were conducted, each consisting of two cultures/strain/Dox concentration.
For HPLC analysis of culture supernatant, 20 ml CitACM in 100 ml shake flasks were inoculated with 1 × 105 spores/ml of the respective strains, which were incubated at 34 °C and 220 rpm for 96 h. Supernatants were isolated from cultures using filter paper, which were then centrifuged at room temperature for 12,000 rpm for 2 min. Total acid was estimated by titration, using 2 drops of 0.1% phenolphthalein as pH indicator, with 0.1429 M NaOH and a standard curve derived from citric acid. Depleted glucose was calculated using a Shandong Academy of Sciences SBA-40D bioanalyser. Next, supernatants were diluted in sterile distilled water either 1:2 or 1:5 depending on the estimated total acid volume. Samples were then boiled for 15 min at 100 °C, centrifuged a second time, and filtered through a 0.22 μm sterile filter membrane into a liquid phase HPLC tube. For HPLC analysis, mobile phase A consisted of ultrapure water filtered twice using a 0.22 um sterile filter. Mobile phase B consisted of 2.75 mM H2SO4 in ultrapure water which was also filtered twice using a 0.22 µm sterile filter. HPLC was conducted using a Shimadzu UFLC, equipped with Shimadzu LC-20AD infusion pump, SPD-20A UV detector, CTO-20A/AC column thermostat, SIL-20ACHT UFLC specification autosampler, and Shimadzu work station. The columns used were an Aminex HPX-87H (300 mm × 7.8 mm × 9 µm, BioRad) with guard column Shimadzu ODS-SP (5 µm, 3.0 mm × 10mm). Injection volumes were 10 µl, with a sample retention time of 25 min, a flow rate of 0.6 ml/min, UV detection wavelength of 210 nm, and column temperature of 50 °C. A minimum of 3 shake flask cultures were analyzed for each strain and Dox concentration.
Quantitative assessment of submerged morphology
Cultures were analysed using an Olympus szx7 stereomicroscope connected to a Canon DS126251 camera as previously described . For image capture, approximately 5 ml of culture volume was poured into a 25 ml petri dish, after which morphologies were gently agitated with a pipette tip to ensure pellets were physically separated. For each sample, triplicate images were captured from randomly selected regions of the petri dish. Images were captured on a black background with lighting from above to illuminate fungal pellets. Triplicate or duplicate replicates were conducted for growth in CitACM and MM respectively. Each replicate consisted of duplicate shake flasks per strain/Dox concentration.
Fungal morphologies were quantified in ImageJ/Fiji using the MPD plugin with default parameters . Dispersed morphologies were defined as any fungal structure with an area < 500 µm2 and ≥ 95 µm2. Pellets were defined as any structure with an area ≥ 500 µm2. The following parameters were calculated for each fungal pellet: (i) area (µm2), (ii) Feret’s diameter (maximum diameter of each structure, µm), (iii) aspect ratio (maximum diameter/minimum diameter), (iv) solidity. Morphology numbers (MNs) were calculated as described earlier [38, 56]:
Determination of fungal biomass
To determine fungal biomass after imaging, cultures were filtered through triple layered muslin gauze, washed in sterile water, pat dried between paper towels, and added to pre-weighed falcon tubes. Biomass was incubated at 50–65 °C until dry (minimum of 24 h) after which dry weight was determined.
Strains were inoculated into CitACM media and incubated as described above. After 8 h, early hyphae were collected from media by centrifugation, and resuspended in phosphate buffered saline (PBS). Cells were stained using 5 µm MitoTracker Green FM (Thermo Fisher, Germany) and incubated at 37 °C for 30 min. Samples were washed twice in PBS and imaged using an inverted TCS SP8 fluorescent microscope (Leica, Germany).
Availability of data and materials
The data sets, strains used and/or analysed during the current study, and sequences are available from the corresponding authors on reasonable request.
ADP ribosylation factors
basic local alignment search tool
Clustered Regularly Interspaced Short Palindromic Repeats
Morphology of Pelleted and Dispersed growth
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We acknowledge support by the German Research Foundation and the Open Access Publication Funds of TU Berlin. C.F. gratefully acknowledges travel support from the TU Berlin.
The work was supported by the National Key R&D Program of China (2018YFA0900501) and National Natural Science Foundation of China (31700085) and the Chinese Academy of Sciences President’s International Fellowship Initiative CAS PIFI (2018VBA0013 to VM and 2018PB0036 to TC).
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Cairns, T.C., Feurstein, C., Zheng, X. et al. Functional exploration of co-expression networks identifies a nexus for modulating protein and citric acid titres in Aspergillus niger submerged culture. Fungal Biol Biotechnol 6, 18 (2019) doi:10.1186/s40694-019-0081-x
- Protein secretion
- Citric acid
- Aspergillus niger
- Dispersed mycelia
- Polar growth
- Genome editing